Reconstruction of a boiler house into a polymer film production facility

The reconstruction project of the existing boiler house into a modern polymer film production facility represents a comprehensive industrial solution focused on the modernization of production infrastructure and the installation of a modern material co-extrusion line.

The facility is located in the industrial zone of Lisakovsk and involves the conversion of the existing industrial building into a modern production complex with administrative and utility spaces, engineering infrastructure, and technological areas. The planning and structural solutions were developed in accordance with the requirements for industrial operation, safety, and energy efficiency.

Architectural concept of the production complex

The production building is designed as a single-story industrial facility of rectangular shape with dimensions of 30 × 71 m and a structural clearance height of 7 meters. The architectural concept is focused on functionality, industrial aesthetics, and the efficient organization of internal production processes.

Inside the production building, a two-story integrated administrative and utility section is предусмотрена for staff facilities, management offices, and auxiliary spaces.

The building facades are designed in a modern industrial style using:

• Wall sandwich panels
• Aluminum window systems
• Metal door units
• Single-slope roofing
• Modern facade solutions

According to the facade drawings, the reconstructed building acquires a modern industrial appearance with concise geometry and rhythmic glazing.

Production facility and co-extrusion line

The main purpose of the reconstructed facility is the installation of a polymer material co-extrusion line. The production space is organized with consideration for the placement of technological equipment, raw material and finished product logistics, as well as the safe operation of production lines.

The project includes:

• Production facility
• Staff utility rooms
• Showers and changing rooms
• Sanitary facilities
• Storage rooms
• Technical rooms
• Dining room
• Director’s office
• Conference room
• Control room facility

The room schedule after reconstruction is provided in the project documentation.

Structural solutions

The structural solutions of the project are focused on adapting the existing building to modern production loads and the installation of new technological equipment.

Main structural elements:

• External walls — 120 mm wall sandwich panels
• Internal partitions — KNAUF gypsum board systems
• Roofing — 150 mm roofing sandwich panels
• Roof type — single-slope
• Floors — concrete floors with MasterTop CC733 hardener
• Windows — aluminum
• Doors — metal and wooden doors

The building sections demonstrate a modern structural system utilizing a steel frame and insulated enclosing structures.

Building reconstruction and modernization

The project includes a comprehensive set of reconstruction works for the existing facility:

• Demolition of selected columns and partitions
• Installation of new partitions
• Closure of existing openings
• Modernization of engineering systems
• Reconfiguration of internal spaces
• Construction of new production and administrative areas

A comparison of the plans before and after reconstruction demonstrates a significant modernization of the industrial facility and its adaptation for modern polymer film production.

Engineering and finishing solutions

The interior finishing of the premises was developed in accordance with the sanitary, hygienic, and fire safety requirements of industrial production.

Finishing solutions:

• Industrial concrete floors
• MasterTop CC733 floor hardener
• Gypsum board partitions
• Modern thermal insulation materials
• Sandwich panel facade systems
• Insulated roofing structures

Special attention was given to structural durability, energy efficiency, and resistance to industrial loads.

Advantages of the reconstruction project

• Modernization of an existing industrial facility
• Installation of a modern co-extrusion line
• Energy-efficient facade solutions
• Contemporary industrial architecture
• Functional organization of production processes
• Comfortable conditions for personnel
• Modern engineering systems
• Optimization of production infrastructure

A modern industrial facility of a new generation

The reconstruction project of the boiler house into a polymer film production facility demonstrates a modern approach to industrial construction and the modernization of existing facilities. The use of modern materials, industrial architecture, and efficient planning solutions makes it possible to create a high-tech production complex.

The implementation of the project contributes to the development of the region’s industrial infrastructure and the creation of a modern manufacturing enterprise in the city of Lisakovsk.

The reconstruction of the boiler house into a polymer film production facility represents a comprehensive industrial project that combines modern architectural, structural, and engineering solutions. The new production facility will ensure the efficient placement of technological lines, comfortable conditions for personnel, and a high level of industrial operation.